Continuous, high-throughput separation for bio-based chemical and biomass processes; improving yield, purity, and energy efficiency.
- In bio-based chemical manufacturing, fermentation streams, cell suspensions, and biomass slurries contain a complex mix of solids, microbial cells, and lignin or fibre fragments.
- Conventional settling or coarse filtration systems cannot efficiently handle fine particles or high throughput, resulting in yield loss, fouling, and frequent maintenance.
- Operators require reliable, continuous separators that can process demanding bio-based streams while protecting product quality, maintaining uptime, and reducing operating costs.
Our Solution:
- 4B Automation & 4B Systems supplies and integrates Alfa Laval high-speed disc separators designed for bio-based chemical and biomass applications.
- These separators provide continuous, gentle clarification of high-solids fermentation feeds, lignin slurries, pyrolysis oil, and biomass-derived process liquids; all with minimal product loss and stable performance.
- Each unit is skid-mounted and fully automated for real-time control, and engineered for long-term serviceability.
- Working with Alfa Laval’s proven separation technology, 4B Automation & 4B Systems ensures that every installation is tailored to your specific feed composition, throughput, and product purity goals; delivering reliable, efficient separation backed by local engineering and lifecycle support.
Key Features / Capabilities
Custom-Built Configuration:
Optimised for your feed solids load, cell type, viscosity, and clarity requirements.
Real-Time Monitoring:
Tracks torque, flow, bowl speed, feed clarity, and separator performance continuously.
Modular / Skid-Mounted Design:
Preassembled systems simplify site installation, integration, and scaling.
Fully Automated Operation:
Controls solids discharge, backflush cycles, and startup/shutdown sequences.
Remote Diagnostics & Support:
Live performance data, and predictive maintenance features.
Energy-Efficient Performance:
Engineered for reduced power draw and lower operational costs.
Robust Solids Handling:
Manages fibrous or lignin-rich feeds without clogging or reduced separation efficiency.
Gentle Product Handling:
Protects sensitive fermentation products and reduces yield loss during discharge.
Hygienic Design:
Stainless-steel construction with CIP capability for safe, repeatable operation.
Wear Protection & Maintainability:
Abrasion-resistant materials and easy internal access reduce maintenance burden.
Data Logging & Analytics:
Monitors throughput, product recovery, and performance over time for continuous improvement.
Supported by Alfa Laval Technology:
Global reliability and innovation, supplied and locally supported by 4B Automation & 4B Systems.
